Cecilware AUTOMATIC GAS COFFEE URN FE 100G User Manual

AUTOMATIC GAS  
COFFEE URN  
OPERATION MANUAL  
MODEL:  
FE-100G  
SPECIFICATIONS  
INSTALLATION  
MAINTENANCE TIPS  
REPAIR PARTS LIST  
WIRING DIAGRAMS  
GAS SPECIFICATIONS  
MODEL NO.  
NATURAL GAS  
BTU/HR @ 3.5” W.C.  
PROPANE GAS  
BTU/HR @ 10” W.C.  
32,000  
FE-100G  
32,000  
FOR YOUR SAFETY  
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND  
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.  
THIS INSTALLATION MUST CONFORM WITH THE NATIONAL FUEL GAS CODE,  
ANSI Z223.1 (LATEST EDITION).  
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE  
OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ  
THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS  
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.  
CECILWARE CORPORATION  
43-05 20TH AVENUE, LONG ISLAND CITY, NY 11105-1295  
718 932-1414  
N529A 08/99 DS  
FE-100G  
AUTOMATIC  
COFFEE URN  
FE-100G AUTOMATIC COFFEE URN  
Dimensions  
(inch)  
Body  
Depth  
16.0  
Overall  
Depth  
19.5  
Overall  
Height  
Overall  
Width  
31.0  
37.0  
Water  
¼” Copper tubing  
connection  
Construction  
Shipping Wt.  
Type 304 18-8 Stainless Steel  
125 lb.  
INSTALLATION AND OPERATING INSTRUCTION:  
PRE-INSTALLATION INSTRUCTIONS: The installation of your coffee urn  
must be made by a licensed plumber and the installation must conform  
with State and Local Codes or in absence of Local Codes, with the  
National Fuel Gas Code ANSI Z223.1 a latest version.  
3
AIR SUPPLY AND VENTILATION: Adequate ventilation and air supply  
must be provided in order for the coffee urn to operate properly and  
efficiently. The area in front of and above the unit must be clear to avoid  
any obstruction of flow of combustion and ventilation air. DO NOT under  
any circumstances, connect the coffee urn flue directly to a building  
exhaust system or place the flue outlet directly into the plenum of the  
exhaust hood as it will adversely affect the gas combustion of the coffee  
urn.  
CLEARANCES: Your coffee urn is design certified to use on combustible  
floors. The side and back clearances for combustible constructions are as  
follows: 6 inches from side and 8 inches from back. The coffee urn must  
be installed with 4 inch high legs provided.  
GAS CONNECTION: Examine the gas specification label attached to the  
urn to be certain that the type of gas for which the unit is equipped is  
the same as the gas supply. A 3/8 NPT gas connection is needed to  
connect the unit to the gas line. An accessible manual shut-off valve  
must be installed in the gas supply line in case of an emergency. The gas  
supply pipe must be sized to accommodate all the gas fired equipment  
that may be connected to it. Check with your local Gas Company as to  
proper pipe size. Sealant on all pipe joints must be resistive to propane  
gas. Before attempting to light the coffee urn, check all joints for gas  
tightness using a soap and water solution.  
WATER CONNECTION: Unit is supplied with a water strainer and a 19”  
length of ¼” copper tubing with a flare fitting. Connect the copper tubing  
with the flare fitting to the water connection at the rear of the machine.  
The other end of the strainer is connected with a suitable length of ¼”  
tubing and a shut-off valve (supplied by a plumber) to a cold water  
supply. Water pressure should be minimum of 20 lbs. for proper  
operation.  
To turn on the water supply valve plug the line cord into a 120 V  
grounded outlet. The water will start entering the unit and automatically  
fill it to capacity.  
LIGHTING AND ADJUSTMENT: Water must be visible in the sight glass  
before lighting to pilot. Turn the thermostat knob to its lowest position.  
Turn gas cock dial to PILOT position. Depress gas cock dial and light pilot  
with a long lighted match through the opening located on the bottom of  
the urn. Hold in depressed position for approximately 30 sec. or until  
pilot remains lit when dial is released.  
NOTE: On the first lighting it may be necessary to hold the dial for a  
longer period to allow trapped air to escape from the line.  
DIAL SETTINGS AND CORRESPONDING WATER TEMPERATURES:  
“1”= 50F, “10”=198F  
4
FE-100G  
AUTOMATIC GAS  
COFFE URN  
PARTS LIST FOR FE-100G GAS SYSTEM  
NO  
1
2
3
4
5
6
7
8
DESCRIPTION  
SIDE BOX DOOR  
SIDE BOX  
WASHER 2"  
RZ46A  
RZ45A  
P528A  
K636A  
K641A  
L621A  
J015A  
K039A  
H350A  
K635A  
H349A  
L622A  
CH32A  
P010A  
P072A  
P125A  
F178A  
F144A  
F098A  
F126A  
G090Q  
F044A  
P526A  
L347P  
HEX BUSHING 3/4 X 3/8 NPT  
SPACER 1/4"  
GAS VALVE R/S 7000MVRLC  
3/8 NPT 4" NIPPLE, BLACK  
1/4 COMP FITTING  
1/4 ALUM PILOT TUBE  
3/8 X 3/8 NPT L COMP FITTING  
3/8 ALUM GAS VALVE TUBE  
THERMOSTAT RX-2051-12  
WIRING HARNESS  
8-32 HEX NUT  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
#10 STAR WASHER  
8-32 X 3/4" WELD STUD  
THERMOPILE  
PILOT ASSEMBLY  
ORIFICE,NAT  
ORIFICE, LP  
BURNER  
MANIFOLD  
20  
21  
22  
8-32 X 5/8 SCREW  
LP CONVERSION KIT  
5
RELIGHTING: Shut off all gas and wait approximately 3 minutes before  
relighting the pilot.  
SHUTTING DOWN: For temporary shut down, turn the thermostat to  
lowest or OFF position; then turn gas cock dial to PILOT position. To shut  
boiler down completely, partially depress and turn gas cock dial to OFF  
position.  
CORRECT PROCEDURES FOR BREWING COFFEE AS  
RECOMMENDED BY THE COFFEE BREWING CENTER  
Use fresh or drip grind coffee, spread evenly, as an even coffee bed is  
important for proper extraction.  
Urn should be connected to cold water supply and the water heated  
sufficiently to insure brewing temperatures of 195-205F (90-96C).  
Leave cover on urn during brewing. Total contact time for urn grind  
should be approximately 4-6 minutes.  
Remove grounds and filter basket immediately after water has  
dripped through.  
If automatic agitation is not incorporated, mix brew by drawing off  
heavy coffee from bottom of batch and pouring back into brew. Mix at  
least one gallon per pound of coffee used.  
Never repour brewed coffee back through spent grounds.  
Hold coffee at 185-190F (85-88C) for proper serving temperature.  
Brewed coffee should not be held for longer than one hour; it should  
never be reheated if allowed to cool, and it should never be boiled.  
TIMER: An electronic solid state timer is used to control the volume of  
water for brewing the coffee. The timers are preset at the factory to  
deliver 2.5 gallons of water for each brewing cycle.  
However, if other volumes of water are desired, or a correction is  
necessary, follow these instructions:  
To increase volume of water, turn the timer knob clockwise. To  
decrease the volume of water turn the knob counter-clockwise. Run  
through a complete cycle for each setting. Note that the timer cannot be  
readjusted once it is activated. To terminate the cycle if the liner  
overflows, simply activate the cycle stop switch at the bottom of the  
control box. If the maximum setting of the timer fails to deliver enough  
water, check the water pump and spray head and follow instructions  
under maintenance.  
SPRAY ARM & BY-PASS ADJUSTMENT: Urns equipped with an adjustable  
by-pass are delivered from the factory with the by-pass adjusted. If  
further by-pass adjustment are required to correct local water  
conditions, proceed as follows:  
Place the spray head over the center of the right coffee liner and  
activate the brew cycle switch. Insert a screwdriver in the by-pass  
6
adjustment slot and turn it counter-clockwise to increase or clockwise to  
decrease by-pass flow. At the completion of the brewing cycle, measure  
the volume of the water in the coffee liner. The timer may have to be  
readjusted to obtain the correct volume of water. The proper setting of  
the by-pass will have to be determined by the user.  
THERMOSTAT: To adjust the temperature of the water in the urn, turn  
the thermostat knob to “10”and remove the knob without moving the  
thermostat shaft. Place narrow bladed screwdriver (1/8”) into the hollow  
thermostat shaft and engage center adjustment screw. When  
thermometer reading approaches 198F slowly turn the adjustment screw  
clockwise until the burner goes out. Turning the screw counter-clockwise  
will increase the temperature.  
MAINTENANCE TIPS  
WATER CONDITION: Remove and clean spray head cap and spray head  
disc frequently-typically once a week. To clean the swivel valve, loosen  
nut and remove spray arm assembly from urn. Sediment may be  
removed by inserting a pipe cleaner through small hole in valve. If  
maximum setting of timer fails to deliver enough water, check water  
pump.  
OUTSIDE SERVICE: Should you require help, contact the factory, your  
factory representative, or your local service company.  
FOR QUALIFIED SERVICE PERSONNEL ONLY  
When servicing of unit is required, contact a qualified service agency.  
CAUTION: DO NOT TURN ON THERMOSTAT BEFORE ALL PRIMING  
INSTRUCTIONS ARE COMPLETED.  
WATER FROM COLD WATER SUPPLY LINE DOES NOT ENTER URN  
1. Check water supply to shut-off valve and strainer.  
2. Check fuse () on the front panel and replace it if necessary.  
3. If steps 1 & 2 are in order, remove fuse and lift control box door.  
4. Remove two screws from timer panel and remove timer exposing  
terminal strip and electrical wiring.  
5. Replace fuse.  
6. Place wire jumper across terminals () and () on terminal board (). If  
water enters urn, float switch is inoperative and should be replaced  
(see par10). If water does not enter urn, then solenoid valve () or  
small relay () is not functioning. To check solenoid valve, disconnect  
leads from the coil and apply 115V power. If solenoid operates  
replace relay.  
7
REPLACING SOLENOID VALVE.  
1. Shut off water supply and remove fuse () from front panel.  
2. Disconnect wires from terminals on solenoid coil.  
3. Remove flare nut from solenoid valve and unscrew valve solenoid  
from bracket.  
4. Install new unit.  
REPLACING FLOAT SWITCH.  
1. Remove fuse () from front panel.  
2. Remove screws from timer panel and remove timer exposing terminal  
board and electrical wiring.  
3. Disconnect wires from terminals () and () on terminal board and  
release float switch wires (see ill. X)  
4. Unscrew packing nut from bottom of float mechanism and remove  
cartridge () by pulling on the wires.  
5. Replace with new cartridge and assemble unit and wiring in reverse  
order.  
CLEANING FLOAT CONTAINER  
Periodically it may become necessary to clean out float container () to  
keep float switch in proper operating condition:  
1. Remove float can cover () from top of control box exposing ball float  
() and stem.  
2. Lift ball from stem.  
3. Clean container and all parts and reassemble unit.  
4. Replace cover.  
AUTOMATIC REFILL OVERFLOWS  
Remove fuse () from front panel, water should cease flowing which  
indicates float switch is inoperative. However, if water still continues to  
flow, valve in solenoid is lodged or dirty and should be replaced.  
NO WATER FROM SPRAY HEAD  
1. Check panel fuse () first.  
2. Depress BREW button () and note if pilot light remains lit when button  
is released. If pilot light stays on, we can assume water pump is not  
operating. Remove side panel and check if fan on water pump is not  
rotating; then pump should be replaced.  
REPLACING WATER PUMP  
1. Turn off water and electrical power from urn.  
2. Drain urn to level of center faucet.  
8
3. Open the control box and disconnect the two pump wires from the  
quick disconnect terminals.  
4. Loosen union fittings on pump and remove pump from urn.  
5. Replace pump and follow priming instruction.  
NOTE: Pump and motor assembly is factory lubricated for the life of the  
pump.  
TIMER SOLID-STATE  
Depress BREW button, hold for approximately 10 seconds, and then  
release. If water flows from spray head when button is depressed and  
stops flowing after button is released, then timer is faulty and should be  
replaced. No water from spray head when button is depressed, indicates  
BREW button is fault and must be replaced.  
AGITATOR  
OPERATION: The agitator pump circuit is programmed to operate when  
the BREW button is pushed. Upon completion of the pump cycle, the  
agitator pump will pump air through the manifold into the coffee gauge  
glasses and into the coffee liner. The completed cycle will take  
approximately 20 second. The agitator may be operated independently  
of the brewing cycle, if the agitator button is depressed.  
MAITENANCE: The air pump is capable of delivering enough air for  
proper blending. However if enough agitation is not present, check  
flexible tubing on top of gauge glasses and fittings, for possible air leaks.  
If air pump does not operate on completion of brewing cycle or when  
agitation button is depressed, replace air pump or solid state agitator  
timer (black box).  
BURNER MAITENANCE  
The two main burners can be removed by first removing the base cover  
panel and unfastening the burner ends. The main burners should be  
cleaned both inside the venturi portion and on the outside using a soft  
bristle brush. The main burners must be into the same position before  
removal. Once a year, a qualified service agency should be contacted to  
inspect the appliance for safe and proper operation.  
PILOT ADJUSTMENT CAP  
SAFETY PILOT:  
Remove pilot adjustment cap on  
the gas valve and turn adjustment  
screw to provide properly sized  
flame (3/4 inch long).  
Replace the cap.  
P
I
L
F
O
F
T
O
IN  
N
O
9
PARTS LIST ME-10/15G  
NO  
1
2
3
4
5
6
7
8
DESCRIPTION  
ME-10G  
M027A  
Q102H  
R477A  
U160A  
X046A  
X012A  
X043A  
D031A  
L007A  
K110A  
H081A  
X007A  
X010A  
X019A  
X058A  
X014A  
X149A  
D021A  
E009A  
R483A  
M005A  
G052A  
U670A  
F135A  
F134A  
F160A  
F161A  
P813A  
J041A  
U674A  
RZ16A  
UB12A  
L622A  
F178A  
CH32A  
J040A  
K039A  
H345A  
J015A  
L621A  
K635A  
H346A  
P013A  
UB11A  
RZ17A  
RZ18A  
P072A  
P010A  
P125A  
K636A  
R481A  
U019A  
ME-15G  
M027A  
Q102H  
R478A  
U160A  
X046A  
X012A  
X073A  
D066A  
L007A  
K110A  
H080A  
X007A  
X010A  
X019A  
X058A  
X014A  
X149A  
D021A  
E009A  
R483A  
M005A  
G052A  
U670A  
F135A  
F134A  
F160A  
F161A  
P813A  
J041A  
U674A  
RZ16A  
UB12A  
L622A  
F178A  
CH32A  
J040A  
K039A  
H345A  
J015A  
L621A  
K635A  
H346A  
P013A  
UB11A  
RZ17A  
RZ18A  
P072A  
P010A  
P125A  
K636A  
R481A  
U019A  
KNOB  
COVER  
BODY  
GAUGE SHIELD MTG BRACKET  
VENT CAP ASSEMBLY  
GAUGE SHIELD WASHER KIT  
WATER GAUGE GLASS  
WATER GAUGE SHIELD  
DIAL THERMOMETER  
CHROME PLATED NUT 3/8" NPT  
OVERFLOW TUBE  
HANDLE  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
BONNET  
FAUCET SPRING SS  
STEM  
CUP SEAT  
FAUCET  
SHANK  
OVERFLOW DRAIN  
BURNER SUPPORT BRACKET  
LEGS SET OF 4  
T-BURNER  
PILOT SUPPORT BRACKET  
PILOT ASSEMBLY, NAT  
PILOT ASSEMBLY, LP  
ORIFICE, NAT  
25  
ORIFICE, LP  
WASHER SS  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
REDUCING COUPLING 1/4 X 3/8 "  
ORIFICE BRACKET  
SIDE BOX  
SLIDE  
THERMOSTAT  
THERMOPILE  
WIRING HARNESS  
3/8 STREET ELBOW, BLACK STEEL  
1/4 COMPRESSION FITTING  
1/4 PILOT TUBE, ALUM  
BLACK NIPPLE, 3/8 NPT X 4"  
GAS VALVE  
ELBOW COMP FTG, BRASS 3/8 X 3/8 NPT  
3/8 GAS VALVE TUBE  
SCREW, 8-32 X 3/8  
GAS VALVE BRACKET  
SIDE BOX DOOR  
SIDE BOX BACK  
STAR WASHER, #10  
HEX NUT, 8-32  
WELD STUD, 8-32 X 3/4  
HEX BUSHING 3/4 X 3/8  
FLUE  
VENT CAP  
10  
51  
52  
53  
54  
SILICONE GASKET  
STEM VALVE  
ADAPTER 1/4-20  
M256A  
M0251  
M0589  
M0892  
L347P  
M256A  
M0251  
M0589  
M0892  
L347P  
D020A  
D017A  
FLOAT, SS 3"  
LP CONVERSION KIT  
WATER GAUGE ASSEMBLY  
FAUCET ASSEMBLY  
55  
56  
D017A  
11  

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